MkII Hybrids

 

Fords have always been popular among conversion specialists as the basis for high performance hybrids and the MkII Cortina did not escape their attention.

 

The GT and 1600E were used by Jeff Uren's "Race Proved Ltd." as the basis of his 3000cc "Zodiac" V6 powered Cortina "Savage". Considerable modifications had to be used to accommodate the larger, heavier V6 Essex engine as well as the necessary upgrades to both brakes and suspension, the latter receiving radical revisions with altered spring rates, roll bars, unique camber angles and damper settings. Hairy performance with a 0-60 time of 9.2 seconds and a top speed of 107mph, combined with surprising levels of mechanical refinement and handling stability ( in all but wet conditions where the increase in power could catch the unwary ), made this rare hybrid a much desired sports saloon.

Although the mainstay of Savages were built around GT’s and then the 1600E’s, "Race Proved" would build a Savage to customer requirements using any MkII shell provided, even estates !

 

Uren was not alone in the desire to produce MkII’s with a difference. The Allard Motor Company of Putney, London produced the "Allardette". Essentially a GT, the Allardette sported a Shorrock supercharger mated to an SU carburettor and modified cylinder head. The block received similar levels of attention with the inclusion of Hepolite racing pistons attached to Lotus Cortina competition connecting rods and crankshaft, special main-bearing cap supports and a modified performance camshaft. An oil cooler was added as well as a big-bore exhaust system. Suspension was treated to a one and a half inch lowering with an additional front anti-roll bar and the utilisation of Firmaride front struts and adjustable rear shocks. However, if you just wanted the supercharger conversion alone, Allard Motor Company would have been glad to carry out the work for the princely sum of £99 10s !!

 

Another "manic" hybrid was a GT powered by a Buick alloy V8 (Later to be found in the P5/6 Rovers). This was the brainchild of two intrepid engineers, John Brown and Mike Fisher from Solihull. The generous engine bay of the MkII was filled to it’s limit with the installation of the Buick V8 and it’s four-barrel Rochester carburettor. Gearbox ( A racing Jaguar 4.2 unit with a special bellhousing developed by Rover for the then shelved Rover 3500 rally project. ) was squeezed in at the cost of loosing one of the double skins of the MkII Cortina transmission tunnel and a unique two piece prop shaft was used to connect the power to the 3.545:1 ratio back axle. Suspension was standard GT apart from the Lotus front struts which, surprisingly, proved up to the task given to it by the heavier Buick alloy engine. Performance figures were impressive, with a top speed of 111mph and a 0 to 60 time 7.6 seconds - which must have made braking with the unservoed standard GT brakes an "exciting" experience !!

 

Crayford gave the MkII the "convertible" treatment right from the cars introduction at the Earls Court Motor Show of 1966, just managing to get their prototypes to the show on time !

They made close to 400 convertibles during the MkII production run - most conversions being made to the GT and the very occasional export model 1600E two door ( Though they would perform conversions on two door de Luxe and Super Cortinas ). However, of the near 400 made, only 20 were to be based on the Cortina Twin Cam. The Twin Cam’s uprated and stiffer springs and complementary damper settings proved a nightmare for Crayford in the elimination of "scuttle shake", a common problem on convertibles when torsional rigidity is lost with the removal of the roof section. This was less of a problem with lesser MkII’s but still required much reinforcement of the body shell with the welding in of box sections to the sills and vertical stiffening from the front edge of the doors from floor level to scuttle with similar attention being given to the panel above the rear wheel arch. A removable 1 inch square reinforcement tube was also included, situated below the parcel shelf - said ability to be removed was to give access to the car’s heater matrix.

Crayford, though best known for their convertibles, also performed V6 engine conversions on MkII’s.

The final mention in this section goes to a component rather than a specially modified car. In 1966/67, "Hewland Engineering Ltd." of Maidenhead, produced a five speed Cortina gearbox - later to be built and sold by C.T.Wooler ( Engineers ) of Wembley.

The box was developed for race use and resulted from a demand from Cortina, Cortina Lotus and Lotus Elan drivers who used their cars for motorsport. They found that the gap between second and third on the standard box made life a little awkward when coupled to their tuned and often "peaky" engines.

Using the original cast-iron gearbox casing, the Hewland engineers went about the task of fitting five gears whilst retaining the format of a three shaft, constant mesh box. Space within the casing only allowed for a face-dog, non-synchromesh gear engagement system to be used. The lack of synchromesh is compensated by the extremely close ratios of the gears and provided an astoundingly fast gearchange, ideally suited to racing. Hewland used helical gears ( A first for Hewland ) as a compromise between the much needed strength for competition and a reasonably quiet operation for everyday road use. C.T.Wooler used light alloy casings in production (Including bellhousing and tailshaft housing ) and developed their own remote control assembly, also in light alloy.